Solve Problems in the Malfunctioning of Machines

Recognition of a malfunction in a machine by the operator using his senses

Touch: When a machine or tool works at a higher temperature than normal and the operator feels heat he may assume a malfunction

Smell: The smell of burning rubber or oil is normally one of the first signs of a defective machine

Hearing: Operators are normally very aware of the noise the equipment he/she is working with makes. Loose bolts and screws may cause rattles that is audible and can help with the identification of a defective implement etc.

Sight: Operators doing prescribed maintenance checks on their equipment may spot loose screws or leaks well before any damage may occur and may rectify the problem immediately. While operating a machine like a tractor the driver often see smoke or flames from under the bonnet and can switch off the machine instantly

Input vs. output: When machines and equipment do not run cost effectively e.g. when fuel or oil consumption increases but production rate stays the same one may assume the equipment is malfunctioning.

Appropriate Action to Prevent Further Damage

The following procedure will help operators to prevent further damage to their machinery in the case of a malfunction.

Stop: Make sure you come to a standstill and then switch off the motor of your machine/equipment.

Assess: Do an inspection of your machine to ascertain the cause of the malfunction.

Get help: Do an inspection of your machine to ascertain the cause of the malfunction, get a technician to help you. Make sure you report the incident to your dealer and see to it that your report is recorded.

Repair: Make sure the problem is repaired fully before using the tractor etc. again.